Asphalt concrete
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Asphalt concrete, normally known simply as asphalt, is a composite
material commonly used for construction of pavement, highways and
parking lots. It consists of asphalt binder and mineral aggregate
mixed together then laid down in layers and compacted.
Mixing of asphalt and aggregate is accomplished in one of several
ways:
Hot Mix Asphalt Concrete (commonly abbreviated as HMAC) is produced
by heating the asphalt in order to decrease its viscosity and drying
the aggregate to remove moisture from it prior to mixing. Mixing is
generally performed at about 160 degrees Celsius, while paving and
compaction are performed at about 140 degrees Celsius. HMAC is the
form of asphalt concrete most commonly used on highly trafficked
pavements such as those on major highways and airfields. |
Warm Mix Asphalt Concrete (commonly abbreviated as WMA or WAM) is
produced by adding either zeolites, waxes, or asphalt emulsions to
the mix. This allows significantly lower mixing and laying
temperatures and results in lower consumption of fossil fuels, thus
releasing less carbon dioxide, aerosols and vapours. Not only are
working conditions clearly improved, but the lower
laying-temperature also leads to more rapid availability of the
surface for use (in construction sites with critical time
schedules).
Cold Mix Asphalt Concrete is produced by emulsifying the asphalt in
water with (essentially) soap prior to mixing with the aggregate.
While in its emulsified state the asphalt is less viscous and the
mixture is easy to work and compact. The emulsion will break after
enough water evaporates and the cold mix will, ideally, take on the
properties of cold HMAC. Cold mix is commonly used as a patching
material and on lesser trafficked service roads.
Cut-back Asphalt Concrete is produced by dissolving the binder in
kerosene or another lighter fraction of petroleum prior to mixing
with the aggregate. While in its dissolved state the asphalt is less
viscous and the mix is easy to work and compact. After the mix is
laid down the lighter fraction evaporates. Due to the resulting air
pollution cut-backs have been illegal in the US since the 1970s.
They are still widely used in Europe and the rest of the world,
especially for recycling old asphalt pavement.
In addition to the asphalt and aggregate, additives, such as
polymers, and antistripping agents may be added to improve the
properties of the final product.
Natural asphalt concrete can be found in some parts of the world
where rock near the surface has been impregnated with upwelling
asphalt.
The term asphalt concrete is typically only used in engineering
jargon. It is often called just asphalt by laypersons who tend to
associate the term concrete with portland cement concrete only. The
engineering definition of concrete is any composite material
composed of mineral aggregate stuck together with a binder, whether
that binder is portland cement, asphalt or even epoxy.
Asphalt concrete is often touted as being 100% Recyclable. Several
in-place recycling techniques have been developed to rejuvenate
oxidized binders and remove cracking, although the recycled material
is generally not very water-tight or smooth and should be overlaid
with a new layer of asphalt concrete. Asphalt concrete that is
removed from a pavement is usually stockpiled for later use as a
base course material.
Very little asphalt concrete is actually disposed of in landfills.
Sometimes waste materials, such as rubber from old tires, are added
to asphalt concrete but there is a concern that the hybrid material
may not be recyclable.
Asphalt concrete pavements—especially those at airfields—are
sometimes called tarmac for historical reasons, although they do not
contain tar and are not constructed using the macadam process.
Asphalt is a sticky, black and highly viscous liquid or semi-solid
that is present in most crude petroleums and in some natural
deposits. Asphalt is composed almost entirely of bitumen. There is
some disagreement amongst chemists regarding the structure of
asphalt, however it is most commonly modeled as a colloid, with
asphaltenes as the dispersed phase and maltenes as the continuous
phase.
Asphalt is sometimes confused with tar, which is an artificial
material produced by the destructive distillation of organic matter.
Tar is also predominantly composed of bitumen, however the bitumen
content of tar is typically lower than that of asphalt. Tar and
asphalt have very different engineering properties.
Asphalt can be separated from the other components in crude oil
(such as naphtha, gasoline and diesel) by the process of fractional
distillation, usually under vacuum conditions. A better separation
can be achieved by further processing of the heavier fractions of
the crude oil in a de-asphalting unit which uses either propane or
butane in a supercritical phase to dissolve the lighter molecules
which are then separated. Further processing is possible by
"blowing" the product: namely reacting it with oxygen. This makes
the product harder and more viscous.
Natural deposits of asphalt include Lake Asphalts (primarily from
the Pitch Lake in Trinidad and Tobago and Bermudez Lake in
Venezuela), Gilsonite, the Dead Sea in Israel, and Tar Sands.
Asphalt is rather hard to transport in bulk (it hardens unless kept
very hot) so it is sometimes mixed with diesel oil or kerosene
before shipping. Upon delivery, these lighter materials are
separated out of the mixture. This mixture is often called bitumen
feedstock, or BFS.
The largest use of asphalt is for making asphalt concrete for
pavements, which accounts for approximately 80% of the asphalt
consumed in the United States. Roofing shingles account for most of
the remaining asphalt consumption. Other uses include cattle sprays,
fence post treatments, and waterproofing for fabrics.
While Americans are accustomed to thinking about recycling their
newspapers and beverage containers, the most widely recycled product
in terms of both percentage and tonnage is actually asphalt
pavement. According to a report issued by the Federal Highway
Administration and the United States Environmental Protection
Agency, 80 percent of the asphalt pavement that is removed each year
during widening and resurfacing projects is reused as part of new
roads, roadbeds, shoulders and embankments.
In the ancient middle-east, natural asphalt deposits were used for
mortar between bricks and stones, ship caulking, and waterproofing.
The Persian word for asphalt is mumiya, which may be the source for
the English word mummy. |
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